20BBL- 50BBL Brewery
Brewhouse is designed and fabricated as the exact brewing process request from client and the local requirement. Tanks size designed as exact beer plato / gravity from client. The goal is helping client with easy brewing operation, making the whole brewhouse setup more suitable for right recipe , increasing the efficiency and lowering the energy cost etc.
We have a range of kettle heating options including electric, direct fire or steam, depending on site and local utility costs and the scope of your project.
Electric - Available on 5BBL, 7BBL and 10BBL.
Direct Fire - Available on 5BBL, 7BBL, 10BBL and 15BBL.
Steam - Available on 5BBL, 7BBL, 10BBL, 15BBL, 20 BBL, 30 BBL, 40 BBL, 50 BBL, 60 BBL and 60+ BBL.
Features
SAFETY
● All tank fabrication procedures follow a strict quality control program.
● Control panels are UL Approved and NEMA 4 for "wet" environment use.
● Control panel lockout switches for brewer safety standard item on systems with rakes.
● Brewhouse vessel orientation designed to prevent boil over danger to brewer.
● Overflow tube on all hot and cold liquor tanks.
EFFICIENCY
● Dimple jackets are standard on insulated vessels, providing greater cooling efficiency and added vessel integrity.
● All fermentation vessels feature jackets on the cone for greater cooling efficiency.
● Closed grant system improves runoff performance.
● Fermentation vessels have half batch capabilities.
● Variable speed drives on pumps, motors and agitators.
SANITARY
● All systems and vessels are CIP designed for ease of cleaning.
● Check valve and air filter for wort aeration system to prevent wort seepage into CO2 tube.
● All stainless steel piping is purge welded.
● Suggested cleaning chemicals and procedures provided prior to system start up.
FLEXIBILITY
● Design and customize equipment to meet individual customer’s site and capacity requirements.
● Range of brewing options including half or double batches, high gravity beers, infusion, temperature profile and decoction brewing.
● Kettle heating options including electric, direct fire or steam, depending on site and local utility costs.
● Ability to use either whole hops or pellet hops for formulation and beer style feasibility.
● Top or side manways (with hop dosing port) on cellar tanks.
| No. | Item | Equipment | Specifications |
| 1 | malt milling system | Malt miller machine | The entire grain milling unit from outside silo to inside mill, receptacle, premasher and so on |
| Grist case (optional) | |||
| Flex auger (optional) | 1.Conveys grist from malt mill to grist case;2.Inside stainless screw, outside PPR protection tube;3.Associated motor with frequency conversion | ||
| 2 | Mash system | Mash tank, | 1.Machinical Agitation: With VFD control, at the top horizontal motor with seal.2.Steam venting chimney with anti backflow pipe.3.Condensate recycle to hot water tank. |
| Lauter tank | Function: lauter, filter the wort.1.Sparging pipe for grain washing with TC connection.2.Wort collecting pipe and back washing device to cleaning false bottom.3.Mechanical Raker: VFD control, gear motor on the top.4.Spent grain:Automatic raker device, Grain removing plate with reverse, forward is raker, reverse is grain out.5.Milled false bottom: 0.7mm distance, diameter designed suitable for the lauter tun, with dense supporting leg, detachable handle.6.Wort circulation inlet TC on top with elbow and mash inlet upon false bottom on side wall.7.Side mounted spent grain port .8.With discharge hole, thermometer PT100 and necessary valves and fittings. | ||
| Boiling Whirlpool tank | 1.Whirlpool tangent pumped at 1/3height of the tank2.Steam venting chimney with anti backflow pipe.3.Condensate recycle to hot water tank. | ||
| Hot water tank (optional) | 1.Steam Jacket heating/direct gas fired heating/electric heating2.Sight gauge for water level3.With SS HLT pump with variable speed control | ||
| Mash/wort/hot water pump | Transfer the wort and water to each tank with frequency control. | ||
| Operation pipes | 1.Material: SS304 sanitary pipes.2.Sanitary stainless steel valve and pipeline, Easy to operate and reasonable in design;3.Wort inlet at side of tank to reduce the oxygen. | ||
| Plate heat exchanger | Function: wort cooling.1.Two stage and six flow, hot wort to cold wort, tap water to hot water, glycol water recycle.2.Design Structure: Suspension type, screw material is SUS304, nut material is brass, easy disassembled for cleaning.3. Stainless steel 304 material4.Design pressure:1.0 Mpa;5.Working temperature:170°C.6.Tri-clamp quick-installed. | ||
| 3 | Fermenting system(Celler) | Beer fermenters | Jacketed Conical fermentation tank for beer cooling, fermenting and storage. 1.All AISI-304 Stainless Steel Construction2.Jacketed & Insulated3.Dual Zone Dimple Cooling Jacket4.Dish Top & 60° Conical Bottom5. Stainless Steel Legs with Leveling Ports6.Top Manway or Side Shadow less Manway7.With Racking arm, Discharge Port, CIP Arm and Spray Ball, Sample Valve, Shock proof Pressure Gauge, Safety Valve, Thermowell and Pressure regulator valve. |
| 4 | Bright beer system | Bright beer tanks (optional) Yeast adding tank Accessories, such as sample valve, pressure gauge, safety valve and so on |
Beer maturation/conditioning /serving/filtered beer receiving.1.All AISI-304 Stainless Steel Construction2.Jacketed & Insulated3.Dual Zone Dimple Cooling Jacket4.Dish Top & 140° Conical Bottom5.Stainless Steel Legs with Leveling Ports6.Top Manway or Side Shadow less Manway7.With Rotating Racking arm, Discharge port, CIP Arm and Spray Ball, Sample Valve, Shock proof Pressure Gauge, Safety Valve, Pressure regulator valve, Thermowell, Level sight, Carbonation stone. |
| 5 | Cooling system | Ice water tank | 1.Insulated conical top and sloped bottom2.Liquid level sight tube for water level3.Rotating CIP spray ball |
| Refrigerating unit Ice water pump |
Assembly unit, wind cooling, enviromental refrigerant: R404a or R407c, compressor and electrical part meet UL/CUL/CE certification. | ||
| 6 | CIP cleaning system | disinfection tank & alkali tank &cleaning pump etc. | 1).Caustic tank: Elctric heating element inside, with anti-dry device for safety.2).Sterilization tank: Stainless steel vessel.3).Control and pump:Portable sanitary CIP pump, SS cart and controller. |
| 7 | Controller | Control system: | PLC automatic and semi-automatic, the elements brand include Schneider, Delixi, Siemens and so on. |
| Optional | |||
| 1 | Steam distributor | For steam transfer | |
| 2 | Condensate water recycle system | Condersate wanter system recovery to cleaning. | |
| 3 | Yeast tank or propagation | Yeast storage tank and propagation system. | |
| 4 | Filling machine | Filler machine for keg, bottle, cans. | |
| 5 | Air compressor | Air compressor machine, dryer, CO2 cylinder. | |
| 6 | Water treatment system | Water treatment equipment | |
