Description
The Filling Systems provide a wide range of automatic & manual isobaric (counter-pressure) beer bottling and canning machines including efficient semi-automatic rinser, filler & capper/ seamer monoblocks.
These beer filling lines can also be used for bottling a wide range of sparkling and still drinks such as water, wine, cider, kombucha, soft drinks and carbonated drinks.
The filling line we can provide 1000BPH Line, 2000BPH Line, 3000BPH Line, 5000BPH Line, 6000BPH Line, 8000BPH Line according to your brewery capacity.
Features
1. Using the conveyor sent access and move wheel in the bottle directly connected technology; canceled screw and conveyor chains, this enable the change the bottle-shaped become easier.
2. Bottles transmission adopt clip bottle neck technology, bottle-shaped transform not need to adjust the equipment level, only change related the curved plate, wheel and nylon parts is enough.
3. The specially designed stainless steel bottle washing machine clip is solid and durable, no touch with the screw location of bottle mouth to avoid secondary pollution.
4. High-speed balanced pressure flow valve filling valve, filling fast, filling accurate and no liquid spit out.
5. Spiraling decline when output bottle, transform bottle shape no need to adjust the height of conveyor chains.
| Item |
Machine description | Model | Size(mm) | Qty. |
| Part 1: 24-24-8 Glass Bottled Beer Filling System | ||||
| 1 | Glass bottle beer filling machine 3 in 1(500ml) | BCGF 24-24-8 | 2900*2200*2300 | 1 set |
| Belt Conveyor | 2m | / | 1 set | |
| 2 | Crown cap lifter | TS-1 | / | 1 set |
| 3 | Bottle change parts | 330ml/650ml | / | 2sets |
| Part 2: Packing machine for 500ml glass bottle | ||||
| 1 | Pasteurizer tunnel (12m length, 1.2m belt width) |
PT-12 | 12000*1500*1650 | 1 set |
| Cooling tower | 10T/H | / | 1 set | |
| 2 | Blow Dryer | CG-1 | 1200*850*1650 | 1 set |
| 3 | One side self-adhesive labeling machine | TB-1 | 2000*1000*1600 | 1 set |
| 4 | Date Printer | K-28 | 650*600*850 | 1 set |
| 5 | L type automatic PE film shrinking tunnel | 10packs/min(4*6) | 5050*3300*2100 | 1 set |
| 6 | Air compressor | 2m3/min | / | 1 set |
Beer Filling Machine
The equipment is used in production of beer packed in glass bottles. Rinsing,Filling and capping are integrated in one machine.
The bottle enters into the rinsing part of three-in-one machine through belt conveyor. The gripper installed on the rotary disk catches bottle and turns it over 180 degrees and makes the bottleneck face ground. In the special rinsing area, the nozzle on the gripper sprays water to rinse bottle in wall.
The bottle that enters into the filler is switched by body holding plate. The filling valve acted by the cam can realize up and down. It adopts balanced pressure filling way. The filling valve opens and begins filling when the inner bottle pressure is balanced with inside liquid tank, the filling valve move up and leave the bottleneck when it finishes filling.
The full bottle is transferred to the capping part through hold body transition poking wheel. The stop screwing knife holds the bottle neck, keeps bottle upright not rotating. The crown capping head keeps in revolution and autorotation. It can finish a whole capping course including catching, pressing, discharging through the action of the cam. The full bottle is transferred to bottle outlet conveyor to the next process through poking wheel.
The whole machine is enclosed with windows, the height of enclosed window is higher than the peak of the 3 in 1 machine, in the bottom of the enclosed window has return air outlet
The whole machine is controlled by PLC with touch-screen as the human-machine interface. The amount of the drinks in the storage tank can be controlled automatically. The filling and capping will be stopped automatically when there is no bottle. When bottles are cramped wrongly or when caps are not available, the machine can be stopped automatically.
The frequency changing technology is used to adjust the operation speed sleeplessly. The production capacity can be displayed digitally and can be adjusted conveniently.
Rinsing part
Washing part and screw bottle inlet for ref
Filling part
Capping part
Electrical apparatus
| Name | Brand | Name | Brand |
| Touch Screen | Mitsubishi | Contactor | Schneider |
| PLC | Mitsubishi | Air switch | Schneider |
| Inverter | Mitsubishi | Stabilized voltage supply | MingWei-TaiWan |
| photoelectric | OMRON | Approach switch | OMRON |
| Pneumatic components | Schneider | Emergency stop | Schneider |
| Main motor | Siemens-Beide | Washing pump | NanFang |
| Model |
BCGF24-24-8 |
| Capacity（B/H）(330ml) |
3000BPH(500ml) |
| Bottle size |
Neck:φ20-50mm; Height: 150-320mm |
| Filling precision |
＜+1MM |
| Air pressure |
0.4Mpa |
| Air consumption (m³/min) |
0.8 |
| Power（kw） |
5 |
| Weight（kg） |
3500 |
Pasteurizer Tunnel
Description
The principle is: Conveyor brings bottles into the cooling tunnel, there will be cooling water generated from side holding tanks to spray by spray nozzles on the top of tunnel onto passing bottles. With heat exchange principle, the bottles temperature will be low down to normal room temperature to increase product shelf time.
The cooling water will be recycled and heat transferred by the heat exchanger. And the the chiller will be need as well to offer the refrigerant to heat exchanger.
The water tank temperature zone will be finalized according to capacity request. The pump system will send water in and out.
All body material is high quality SUS304; The transportation is by engineering plastic chain.
The machine can be used for cooling bottle packed hot filling juice and warming bottle packed carbonated drink. The machine can be switched to carbonated drink warming sterilizer by change inter coming liquid source.
High efficiency blow dryer can be set at the end of the tunnel to make bottles completely dry before labeling. It will make labeling more convenient.
Spray nozzle for ref
Control panel for ref
Advantage
1. It can be used for various of bottle shapes and volumes.
2. Easy construction for easy maintenance.
3. Speed adjustable.
4. Transparent glass window at entrance and end will make clear of view if any problem happening inside tunnel and open able top will help for easy problem solving.
5. The recycle water system will help for reducing water consumption.
6. Engineering plastic chain can be both cold and heat resistant; it can prolong machine life time. Conveyor is by high intensity plastic chain belt, is with high intensity, acid resistant, rot resistant and abrasion resistant.
7. Spray angel can be 360°adjustable; spray to every position of bottles averagely, it will make full use of spray water and it will increase spray area. Spraying nozzles is from Spraying systems-USA，spray averagely.
8. Main motor is with overload protection, can protect conveyor and conveying devices safely. Main driver adopts stepless motor, conveyor speed is changed freely.
Parameter
| Processing type | Bottled beer pasteurizer |
| Capacity | 3000BPH |
| Total length | 12meters (it will be designed in 2 sections; heating and cooling) |
| Effective length | 12m |
| Temperature zone | 8 temperature zones |
| Temperature zone 1 | Warming 1.5 meter 25degree 5 minutes |
| Temperature zone 2 | Warming 1 meter 40 degree 5 minutes |
| Temperature zone 3 | Warming 1 meter 55 degree 5 minutes |
| Temperature zone 4 | Warming 0.6 meter 3 minutes 60 degree |
| Temperature zone 5 | Warming 4.4 meter 22 minutes 62 degree 24PU |
| Temperature zone 6 | Cooling 1 meter 55 degree |
| Temperature zone 7 | Cooling 1 meter 40 degree |
| Temperature zone 8 | Cooling 1.5 meter 25 degree |
| Working area | 18m2 |
| Water tank | 0.5m3 * 8pcs |
| Total power | 11.5kw |
| Steam consumption | 350KG/H |
| Total working time | 55 minutes |
| Weight | 4500KG |
| Confuguration | Water inlet valve Water leveler Temperature control |
Water pump
Water pump: Brand is Nanfang Pump which is the best pump in China.
Driving motor: Brand is domestic brand.
Bottle dryer
Water pump: Brand is Nanfang Pump which is the best pump in China.
Driving motor: Brand is domestic brand.
Bottle dryer
Description
The double sides labeling machine is used to stick the labels both on the bottles. It is widely used in food and beverage industries
