Table of Contents
1.Commercial Kombucha Brewing Equipment
2.How to setup your own kombucha brewing equipment
3.Key kombucha machines for commercial production:
4.How to choose the best kombucha brewing equipment?
5.Best Kombucha brewing equipment manufacturers in 2023
1.HOW TO SETUP YOUR OWN KOMBUCHA BREWING EQUIPMENT
Did you know that setting up your own commercial kombucha brewery and launching into brewing kombucha requires only 3 key pieces of brewing equipment?
1 x Kombucha Brewery
1 x Kombucha Fermenter
1 x Kombucha Finishing Tank
Kombucha brewing equipment–all precisely designed and fabricated using a seamless combination of centuries-old kombucha brewing wisdom with innovative brewing technology.
Essential Alston Kombucha Production Equipment
Essential Alston kombucha production equipment for small, medium, and large commercial kombucha production includes:
Dedicated kombucha brewing skid
Fermentation tank for the first brewing stage
Pressure tank
A filter for the kombucha
An essential bottle filler and a washer
With these pieces in place, you can start kombucha production and add kombucha brewer to your list of achievements in no time.
2.KEY KOMBUCHA MACHINES FOR COMMERCIAL PRODUCTION:
Kombucha brewing skid
A kettle is a kombucha vessel used to heat the mix. If the kettle size you require is over 10bbl, we suggest steam is used to heat the contents of the kettle.
Sugar-mixing station has a special hopper used to hold and connect the water supply to the mixing station; this enables the sugar to be pre-dissolved at the sugar mixing station.
Water supplier stations can be set as manual or automatic to measure the amount of water flowing into the station.
Sugar dissolving system is where the sugar circulates from the sugar station; it is driven by a rotation device to help the dissolution process.
A tea cage is hung in the middle of the kettle. The tea cage height can be adjusted by the brewer. We can customize the tea cage levels to suit the client’s requirements.
Platforms are for the brewer to use, and are accessed by a ladder; there is a safety fence included in the design.
The plate heating exchanger is used for quick cooling, when the hot tea must acquire room temperature in optimal time. Home brewers use cold water to cool down kombucha brewed at home; commercial kombucha brewers use a heat exchanger to cool the brew. A cold water supply is used for this.
Special electric heating elements are an essential part of the commercial kombucha equipment setup.
Pump, pipes, valves, gauges, and sensors are also available to take your kombucha tea production to the next level. Pumps are needed to keep the whole system moving, aiding sugar dissolution, circulation, transfer, and CIP.
A control system is required even though the kombucha brewing process is not complicated; a semi-automatic control system is the most suitable, with an auto-temperature control system for the kettle, pump VFD function, anti-dry protection for heating the kombucha, as well as a low level aram, an automatic water supply, and a measuring option.
Kombucha Fermentation
A commercial kombucha fermenter is where the tea brew is left to ferment for its primary fermentation. This lasts anywhere from 1 to 3 weeks as the SCOBY does its work creating the delicious kombucha flavor profile.
Top Manway
CIP Spray Ball
Pressure Vacuum Relief Valve
Sample Valve
Thermowell for Temperature Sensor
One Level Gauge
Cooling Jacket Sections
PU-Foam Insulation
Vertical Orientation
Material, 304 Stainless Steel
Inside Finish, 2B
Outside Finish, #4
Picked and Passivated Surface and Seam
Internal & Exterior Welds, Grounded and Polished to #4
Kombucha Brite Tank (also called a Finishing Tank):
The final vessel used to brew kombucha is called a brite tank /bright tank in the kombucha brewing business. This is where the second fermentation and carbonation takes place. Flavorings, such as fruit flavors or spice flavors, are also mixed in during the secondary fermentation stage.
Bottling and packaging the finished kombucha beverage can be done straight from the bright/finishing tank.
If the next step in the evolution of your commercial brewery is kombucha, please contact Alston team to ask any questions you may have or get a quote for our world class kombucha equipment.
3.How to choose the best kombucha brewing equipment?
To choose the best kombucha brewing equipment, consider the following factors:
1.Brewing goals: Determine whether you’re brewing kombucha for personal consumption, sharing with friends and family, or starting a small business. This will help you decide on the scale and type of equipment you need.
2.Budget: Establish a budget for your kombucha brewing equipment, keeping in mind that investing in quality equipment can save you time and effort in the long run.
3.Brewing method: Decide between batch brewing and continuous brewing. Batch brewing requires you to brew a new batch every time, while continuous brewing allows you to add fresh tea and sugar to an ongoing fermentation. Continuous brewing systems may be more expensive, but they offer convenience and a consistent supply of kombucha.
4.Fermentation vessel: Choose a fermentation vessel that is made from food-grade materials, such as glass, stainless steel, or ceramic. Avoid plastic or metal containers that can leach chemicals or react with the acidic kombucha. Make sure the vessel has a wide opening for easy cleaning and SCOBY removal, and an airtight lid to prevent contamination.
5.Size: Consider the volume of kombucha you plan to brew and choose a fermentation vessel that can accommodate your needs. For home brewing, a 1-gallon (3.8-liter) jar is a common starting point.
6.Temperature control: Kombucha fermentation requires a consistent temperature of around 68-78°F (20-26°C). If you live in a cooler climate or have trouble maintaining this temperature range, consider investing in a heating mat or temperature control system.
7.Accessories: Gather essential brewing accessories such as a cloth cover or airlock for the fermentation vessel, a food-grade thermometer, a pH meter or test strips, and a long-handled spoon for stirring.
8.SCOBY and starter liquid: Ensure you have a healthy SCOBY (Symbiotic Culture of Bacteria and Yeast) and starter liquid, either from a trusted friend, an online retailer, or a local kombucha brewing supply store.
9.Customer reviews and support: Research customer reviews and ratings for the brewing equipment you are considering. Additionally, check if the manufacturer offers customer support, helpful resources, or educational materials to assist you in your brewing journey.
10.Ease of use and maintenance: Opt for equipment that is easy to use, clean, and maintain, especially if you are new to kombucha brewing.
By considering these factors, you can choose the best kombucha brewing equipment that suits your needs and preferences.
Our Guarantee When You Choose Alston Brew Equipment is Our Priority
● YOUR FACILITY PREMISES ARE UTILIZED TO THEIR FULLEST CAPACITY, WITH PRECEDENCE GIVEN TO SAFETY AND STABILITY.
● YOUR BREWHOUSE IS READY ON TIME AND CAN BEGIN FUNCTION IMMEDIATELY.
● YOUR BREWING PRODUCTION OR EXPANSION NEEDS ARE FULLY MET.
● YOUR BUDGET IS RESPECTED AND YOU ARE COMPLETELY SATISFIED WITH THE QUOTE YOU RECEIVE.
● YOU ARE GUARANTEED THE HIGHEST QUALITY OF INTERNATIONAL STANDARD EQUIPMENT.